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Products  |  Mechatronics  |  Assembly Projects  |  HL 960.01
HL 960.01 Assembly and Alignment of Pumps and Drives Show data sheet (pdf file) Print page
Pumps and Drives Trainer
Technical Description

  The mobile system HL 960.01 can be used to cover various teaching topics:

- as an assembly and maintenance practice system

- as a test unit, to conduct operational tests on the assembled piping system HL 960.

  HL 960.01 essentially comprises an electric drive motor, a standard pump and a piping system with a tank.


  Students can practice exchanging pumps for inspection or repair as part of the assembly exercise. This operation is a key element of a maintenance engineer's work. The exercises cover the complete system and its individual subassemblies. A standard centrifugal pump is installed in a piping system and connected to the electric drive motor. The position of the motor can be adjusted in three directions for alignment purposes. The alignment can be checked by various methods: from the traditional procedure using a straight-edge through to non-contact, microprocessor-aided methods (no specific alignment systems are supplied with HL 960.01).


  HL 960.01 is supplied fully assembled and ready for operation. This means the system can be deployed straight away as a tester for the piping system HL  960. The two systems are interconnected by hoses for this purpose.

  The training system emulates the conditions encountered in practical operations. Although primarily intended for the practical training of maintenance fitters, it also offers a wide range of topics and ideas for training at vocational colleges.


Learning Objectives / Experiments

- installing a pump in a system
- connecting and aligning the motor and pump
- familiarisation with various alignment methods

  * straight-edge

  * alignment using dial gauges   
- familiarisation with key system components
- electrical installation of motor and switching

- assembly of pipes and instrumentation
- detail assembly on a standard centrifugal pump
- reading and understanding engineering drawings,

  product documentation and circuit diagrams
- familiarisation with maintenance procedures
- planning assembly and repair steps


in conjunction with HL 960
- operational testing of the pipe network


* Installing a pump in a system1

* Alignment of electric motor and pump by different


* Comprehensive instructional material

Alternative products
MT 172 -- Alignment of Drives, Shafts and Gears

[1] mobile system for alignment of a standard pump and its drive motor
[2] asynchronous electric motor with constant speed
[3] electric motor with positioning frame and fit plates for alignment
[4] pump and motor connected via coupling
[5] checking of alignment using straight-edge or dial gauges
[6] manometer on pump delivery side
[7] pump with ball valves on intake and delivery side
[8] closed water circuit
[9] the system forms part of the GUNT assembly, maintenance and repair practice line


Technical Data

Centrifugal pump
- max. flow rate: 300L/min
- max. head: 16,9m
- Power consumption: 0,75kW
Asynchronous motor, single phase
- power output: 1,1kW
- speed: 3.000min-1
Plastic tank, capacity: 96L

Measuring ranges
- dial gauges: 0...3mm / 0...20mm

- resolution: 0,01mm
- manometer: 0...1,6bar


Dimensions and Weight

LxWxH: 1.250x800x1.520mm
Weight: approx. 135kg

Required for Operation
230V, 50/60Hz, 1 phase
Scope of Delivery

1 alignment stand with centrifugal pump and drive
1 set of measuring aids, consisting of
- 2 dial gauges 0...3mm
- straight-edge
- test shaft for sag measurement
- Dial gauge with magnetic holder, 0...20mm
1 set of tools, consisting of
- 1 set of Allen keys, size 2...8
- 1 fitter's hammer
- 4 combination spanners: 2x size 13, 2x size 19
- 1 set of fit plates, 4 different thicknesses

1 set of instructional material

Order Details

065.96001  HL 960.01  Assembly and Alignment of

                                      Pumps and Drives

© 2005 G.U.N.T. Gerätebau GmbH